Department of Mathematical and Industrial Engineering
Research interests and affiliations
Intelligent Cyber Value Chain Network (CĒOS Net)
This project aims to create a cyber-physical platform of the Industry 4.0 factory and research in the digital value chain.
The objectives of this research are to: • Create a cyber-physical platform of the Industry 4.0 factory; • Add to this platform a layer of artificial intelligence that will allow machines to make optimal decisions; • Test our own algorithms and technologies to integrate them into this platform. These represent the state of the art of research in production management, digital manufacturing, robotics, digital service and electronic information management; • Based on the research results, create the Industry 4.0 factory with Canadian innovations.
Intelligent Predictive Maintenance 4.0 for Heavy-duty Electrical Bus (EBs)
Since the electric buses’ components are different than their diesel counterparts, the EBs require different maintenance protocols. Maintenance of electrical buses (EBs) is based on corrective and preventive actions. The former are performed as a response of failure on the road, which leads to inconvenience, loss of passengers’ confidence, and higher cost of repair. The later are scheduled in advance independently of the bus’s condition. This leads to actions that are taken prematurely, or after failure. We propose condition-based maintenance that is based on Maintenance 4.0. It is an intelligent machine-assisted digital version of traditional maintenance. It includes connectivity technologies to sources of data, and methods to collect, analyze, and recommend actions based on the latest information gathered from sensors installed in each EB. We propose installing connected system on each bus to warn the driver and the decision makers when actions must be taken. A self-healing system will be installed to allow the bus to reach the closest service center before failure.
Algorithms and Tools for Big Data Analysis and Automated Real Time Optimal or Near Optimal Decision Making for Industrial Systems
Data science and data engineering have arguably become some of the most important research fields in this century. These fields are based on fundamental branches of science and engineering, namely, information technology, sensor technology, statistics, operations research, optimization, artificial intelligence, data mining and machine learning.
Along with human centric applications, some of these techniques are now being recommended by researchers in machine centric applications in which data is manufactured by machines and decisions are also made by machines based on ‘Machine to Machine (M2M)' learning.
Presently, an important research question is how to exploit the available Big Data sets since, by definition, they consist of large volumes of data, acquired at high velocity, and in a variety of forms. Traditional data-processing and analysis techniques become inadequate.
The objective of this project is to develop algorithms and tools that are designed specifically to analyze and to extract knowledge from Big Data that are obtained from engineering systems. The extracted knowledge should lead to an understanding of how various components of a complex system influence each other and interact with their environment, and how an accurate prediction of the degradation can be obtained in a parallel computing framework.
The proposed methodology is based on an approach called Logical Analysis of Data (LAD), which is a data mining, machine learning approach that is based on Boolean logical reasoning. It extracts knowledge in the form of patterns that distinguish and characterize sets of data, and that identify some phenomena of interest. Different LAD' s algorithms that are used to extract patterns in supervised and unsupervised learning will be considered in parallel computing frameworks; namely, enumeration techniques, mixed integer linear programming, and metaheuristics algorithms, mainly genetic algorithms, and ant colonies. The two parallel frameworks that will be used are Hadoop MapReduce and Spark; both are available in an open source environment, thus they are available to the public.
We intend to present to the scientific community the scaled up algorithms in an open source environment. As such, every interested individual can use them, improve upon them and add to them. The impact of this research is the possibility of learning, finding, understanding physical complex phenomena that are not fully understood yet, and the exploitation of this knowledge in decision making. Depending on the specific applications in which these algorithms will be used, this knowledge can lead to an increase in safety and security, energy savings, protection of the environment, and increased efficiency in consuming natural resources. It will also lead to intelligent systems that can make the right decision at the right moment. Eventually, this will lead to self-sustaining and sustainable systems.
Diagnosis and Prognosis of Industrial Process Performance and Condition Based Maintenance
Engineering systems, such as aircraft, transportation systems, manufacturing systems, and industrial processes such as mining, are becoming more complex and are subject to failure modes that are difficult to detect and to explain. This situation has a negative impact on the systems' reliability, availability, safety , serviceability, maintainability and productivity. On-line, real-time fault detection, analysis, diagnosis and prognosis tools can assist the operator in achieving his/her mission of making the systems functional and safe to use quickly and efficiently. Recent advancements in Condition - Based Maintenance (CBM) and Equipment Health Management (EHM) produced new and innovative methods for diagnosis and prognosis of systems condition. Yet, these methods still have limited aplicability due to their structural limitations, to their complexity, and to their lack of readiness to use. In most industries, the most used diagnostic systems are still based on human expertise. This expertise, although very valuable, still has limitations, in particular in situations where multiple failures modes or multiple inputs to the system are interacting in an unknown new correlated manner that has not been seen or documented before. Moreover, this expertise can be lost due to age or retirement or resignation, thus leading to the loss of knowledge. Even if provisions are taken for knowledge transmission, this process may be time consuming and exhausting. Equipment Health Management systems need improvements in order to overcome these limitations, and to increase their efficiency, accessibily, applicabitity, and explicability power.
This research aims at developing an integrated system for diagnosis and prognosis that is generic and applicable to a variety of engineering systems. The system is capable of processing data with different data analytics techniques, and via data mining , it extract hidden information in the form of patterns, find correlations between inputs and root causes that can explain different known and unknown performances, in an exploitation and exploration phases. The tool is based on artificial intelligence notions of machine learning and testing, and use a reinforcement learning approach to improve its learning capabilities with time and via accumulated knowledge, and as the computational capabilities of computers are enhanced.
A new software called cbmLAD is developed at École Polytechnique and it is now available for use.
Decision making based on Knowledge Discovery and Data Exploitation for Industrial Processes
Condition monitoring is the process of monitoring the operating characteristics of a process so that changes and trends of the monitored characteristics can be used to predict the present and the future process ' performance, and in order to control process's output.
Recently, there have been considerable research efforts to develop condition monitoring technologies for industrial processes and systems. The use of these technologies has resulted in the acquisition of large amounts of data and has given life to new fields of research, namely data mining and knowledge discovery from databases, and data analytics. In the past, one of the main problems in industrial setting was the lack of data needed to support the decision making process. Nowadays, most companies use one or more condition monitoring technologies and possess considerable databases containing performance indicators for their processes. Consequently, researchers are now interested in finding techniques to extract information and interpret it accurately.
The objective of the proposed research is to use a new approach called Logical Analysis of Data (LAD) in order to exploit the databases of industrial processes ,to assist in decision making, and to improve process performance. LAD is a data mining artificial intelligence approach that is based on pattern recognition. It is a combinatorics and optimization-based data analysis technique. Historical data containing performance indicators and process output measurements are exploited in order to generate patterns that characterize the process performance. Data fusion techniques based on the generated patterns are used in order to combine information which is coming from different sensors. Pattern-based clustering techniques are developped. Multi-clasification problems are solved, and reinforcement pattern- based learning techniques with intelligent agent are developed.
- Laboratory of Intellingent Cybe Physical systems , Scientific director
- Institute for Data Valorization (IVADO), Member
- Laboratoire Poly-Industries 4.0, Member
- 1600 INDUSTRIAL ENGINEERING
- 1606 Operations management
- 2800 ARTIFICIAL INTELLIGENCE (Computer Vision, use 2603)
Publications
Teaching
IND3501 Quality engineering
IND3304 Simulation of production systems
IND6217 Maintenance of physical assets
IND6202A Simulation of discret events
IND8217 Analytics of faults and maintenance
IND85171 Quality engineering
Supervision at Polytechnique
COMPLETED
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Ph.D. Thesis (14)
- AboElHassan, A. M. A. (2023). Enabling General-Purpose Digital Twins Using Artificial Intelligence and Distributed Systems [Ph.D. thesis, Polytechnique Montréal].
- Sakr, A. (2023). Simulation and Reinforcement Learning-based Decision-making for Adaptive Production Management in Complex Manufacturing Systems [Ph.D. thesis, Polytechnique Montréal].
- Elfar, O. (2022). Scaling Logical Analysis of Data for Large Volume and Streaming Data in Industry 4.0 Applications [Ph.D. thesis, Polytechnique Montréal].
- Hussein, H. A. T. (2022). Autonomous Machine Maintenance and Control in Digital Twin Environment [Ph.D. thesis, Polytechnique Montréal].
- Mikhail, M. (2022). Reinforcement Learning with Data-Driven Prediction Methods for Optimal Condition-Based Maintenance Strategies [Ph.D. thesis, Polytechnique Montréal].
- Mohammed, R. M. K. (2022). Online Anomaly Detection of Industrial Processes and Machinery Based on Logical Analysis of Data and Statistical Control Charts [Ph.D. thesis, Polytechnique Montréal].
- Aly, M. (2020). Designing and Deploying Internet of Things Applications in the Industry: An Empirical Investigation [Ph.D. thesis, Polytechnique Montréal].
- Elsheikh, A. (2018). Analytics of Sequential Time Data from Physical Assets [Ph.D. thesis, École Polytechnique de Montréal].
- Hassan, M. O. (2017). A Multi-Sector Planning Support Model for en Route Air Traffic Control [Ph.D. thesis, École Polytechnique de Montréal].
- Ragab, A. R. A. (2014). Fault Prognostics Using Logical Analysis of Data and Non-Parametric Reliability Estimation Methods [Ph.D. thesis, École Polytechnique de Montréal].
- Shaban, Y. (2014). Diagnosis of Machining Conditions Based on Logical Analysis of Data [Ph.D. thesis, École Polytechnique de Montréal].
- Mortada, M.-A. (2010). Applicability and Interpretability of Logical Analysis of Data in Condition Based Maintenance [Ph.D. thesis, École Polytechnique de Montréal].
- Ghasemi, A. (2009). Studies in condition based maintenance using proportional hazards models with imperfect observations [Ph.D. thesis, École Polytechnique de Montréal].
- Baril, C. (2008). Optimisation simultanée des caractéristiques de la qualité d'un produit en environnement distribué [Ph.D. thesis, École Polytechnique de Montréal].
- AboElHassan, A. M. A. (2023). Enabling General-Purpose Digital Twins Using Artificial Intelligence and Distributed Systems [Ph.D. thesis, Polytechnique Montréal].
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Master's Thesis (13)
- Masmoudi, O. (2021). Modélisation et analyse de la non-qualité de planches en bois par apprentissage automatique [Master's thesis, Polytechnique Montréal].
- Buades Marcos, D. (2019). A Deep Learning Approach for Condition-Based Fault Prediction in Industrial Equipment [Master's thesis, Polytechnique Montréal].
- Tagarian, S. (2016). Developed Algorithms for Maximum Pattern Generation in Logical Analysis of Data [Master's thesis, École Polytechnique de Montréal].
- Wu, Y. (2016). Multi-Criteria Inventory Classification and Root Cause Analysis Based on Logical Analysis of Data [Master's thesis, École Polytechnique de Montréal].
- Seif, R. (2014). Statistical Analysis of Machining Processes of Composite Materials [Master's thesis, École Polytechnique de Montréal].
- Bennane, A. (2010). Traitement des valeurs manquantes pour l'application de l'analyse logique des données à la maintenance conditionnelle [Master's thesis, École Polytechnique de Montréal].
- Tail, M. (2009). La détermination du temps de remplacement d'un outil de coupe sujet à des vitesses variables en utilisant le modèle des risques proportionnels [Master's thesis, École Polytechnique de Montréal].
- Portillo, M. B. (2008). Développement d'une méthodologie statistique pour la détection de l'usure d'un outil avec des cartes de contrôle [Master's thesis, École Polytechnique de Montréal].
- Salamanca, D. (2008). L'analyse logique de données appliquée à la maintenance conditionnelle [Master's thesis, École Polytechnique de Montréal].
- Orth, P. (2007). Simulation et analyse paramétrique de méthodes de prise de décision dans le cadre de la maintenance conditionnelle [Master's thesis, École Polytechnique de Montréal].
- Ghasemi, A. (2005). Condition based maintenance using the proportional hazard model with imperfect information [Master's thesis, École Polytechnique de Montréal].
- Piedras, H. E. (2003). Optimisation multicritère des deux premières phases du déploiement de la fonction qualité (DFQ/QFD) [Master's thesis, École Polytechnique de Montréal].
- Lamghabbar, A. (2002). Optimisation simultanée de la conception et de la fabrication d'un nouveau produit [Master's thesis, École Polytechnique de Montréal].
- Masmoudi, O. (2021). Modélisation et analyse de la non-qualité de planches en bois par apprentissage automatique [Master's thesis, Polytechnique Montréal].
Press review about Soumaya Yacout

